What is the prospect of the biomass pellet mill?

A biomass pellet mill for sale is a kind of biomass energy pre-treatment equipment. Bio-fuels are made of solid wastes such as corn stalks, wheat straw, rice straw, peanut shells, corn cobs, cotton stalks, soybean stalks, weeds, branches, leaves, sawdust and bark of crops as raw materials, which are crushed, pressurized, densified and shaped into small stick-shaped solid particle fuels.

Granular fuel is made by extruding wood chips, straws and other raw materials with a pressure roller and ring die under normal temperature. The density of raw materials is generally about 0.6-0.8, and the particle density after molding is greater than 1.1, which is very convenient for transportation and storage. At the same time, its combustion performance is greatly improved, reducing human dependence on petrochemical energy and atmospheric emissions. Formed granular fuel is a new type of bio-energy, which can replace firewood, raw coal, fuel oil, liquefied gas, etc, and is widely used in heating, domestic stoves, hot water boilers, industrial boilers, biomass power plants, etc.

In recent years, with the increasing efforts of global air pollution control and environmental protection, the government has intensively introduced relevant biomass energy support policies. Promote the development of biomass energy, especially the application of biomass raw materials processed into particles to replace coal combustion. With the vigorous development of the biomass pellet industry, the biomass pellet mill industry, as the upstream industry of particle processing, has also grown rapidly, and once there was a situation of short supply.

biomass pellet mill

Biomass pellet mill is also called biomass pellet machine, biomass pellet making machine, biomass granulator, etc. The raw materials of its particulate fuel are mainly agricultural and forestry wastes, including straw, sawdust, etc. Compared with coal, biomass fuel pellet has many advantages. The specific analysis is as follows:

  1. Good environmental benefits

The raw materials of biomass particles almost all come from crop wastes and waste wood. If these wastes can not be effectively recycled but are directly burned, their combustion is not sufficient, which not only wastes resources but also pollutes the environment. The above problems can be effectively avoided by using biomass particles for power generation. And reduce the pollution caused by traditional coal-burning fossil fuels. At the same time, the combustion products can be directly used for composting without waste.

  • Excellent product performance

Through the adjustment of the preparation process, the obtained biomass particles have a tight structure and will not be broken during transportation. At the same time, it burns more fully and is not easy to slag and coking. Compared with the previous biomass particles, they can release more heat and avoid adverse effects on boilers and other equipment.

  • Significant economic benefits

The production of biomass particles has small investments and high economic benefits. On the one hand, the processing and production equipment are conventional hammer mills, biomass pellet mills, dryers and other equipment, and the overall investment is small.

  • Huge market prospect

Biomass power generation is the most effective way for rural biomass. In the past few years, biomass power plants have been built one after another. Biomass particles are the main raw materials for biomass power generation, which will inevitably be in great demand in the future market.

How to select biomass pellet plant equipment? First of all, we need to understand the production process of biomass particles. Different types of raw materials require different equipment. For example, the equipment used for round wood and sawdust is different. The round wood needs to be roughly broken and then dried with fine powder for granulation, which requires the purchase of hammer mill, drum drying machine, biomass pellet mill for sale, cooling machine, screening machine, packaging machine, etc. If the moisture of raw materials is suitable, they can be directly granulated after cleaning. In a word, the size and moisture content of raw materials are decisive factors. Secondly, the output shall be determined, and the equipment selection shall be determined according to the output requirements. The greater the output of the equipment, the higher the price.

The professional machinery and equipment for making biomass granules are called biomass pellet mills, which can process all kinds of combustible biomass raw materials without adding any additives to produce biomass granular fuel.

Biomass pellet is a new clean fuel. Renewable energy plays an important role in the whole energy system. Especially in the current situation where coal burning is prohibited and power consumption is restricted, the biomass particle industry has a very considerable development prospect.

The development of biomass pellet fuel originated from the energy shortage period in the United States in the 1970s. At that time, the raw materials mainly came from the wood waste of furniture, paper making and other factories, and the energy generated was used to replace electric energy, carbon fuel, fossil fuel, etc.

In recent years, there are many enterprises doing biomass pellet mill, but few enterprises have independent research and development capabilities. Most enterprises have no new product development capability or production technology. Since the biomass pellet making machine has basically achieved full automation, RICHI Machinery has also entered a stage of evolution in technological innovation.

A biomass pellet mill is a kind of environmental protection machinery and equipment, so there will be great requirements on energy conservation and environmental protection, and there may be clear numerical provisions on energy consumption and noise. The biomass granulator produced by RICHI Machinery completely conforms to the national environmental protection machinery standards. Moreover, through continuous improvement and innovation, many cumbersome processes have been removed, and comprehensive automation has really been realized.

Cost of organic fertilizer making machine production line?

1. Cost of organic fertilizer making machine production line?

How much does it cost to build an organic fertilizer pellet machine production line? In the development of modern agriculture, the support of fertilizer is indispensable! How to start a business from scratch, how much does it cost to open a small organic fertilizer factory? Is it profitable to open an organic fertilizer factory?

Due to the long-term excessive application of chemical fertilizers in recent years, it has caused soil compaction, environmental pollution. Due to severe phenomena such as the decline in the quality of agricultural products and the rapid rise in the price of chemical fertilizers in recent years, safe, environmentally friendly and green organic fertilizers have once again attracted people’s attention. Its market demand is also increasing.

The strong support of the government and changes in the market form have provided an unprecedented opportunity for the sustainable development of the organic fertilizer industry. It can be seen that the development prospect of its organic fertilizer is bright.

In recent years, the country has successively issued relevant policies to encourage the increase in the application of organic fertilizers, which has brought great development opportunities to the organic fertilizer industry.

Many countries have introduced relevant subsidy policies for the organic fertilizer industry, bringing good market expectations for the development of the industry.

How much does it cost to open a small organic fertilizer making machine production line or organic fertilizer factory? To open a small organic fertilizer making machine, the following conditions must first be met:

(1) Venue

(2) Organic fertilizer making machine

(3) Business license, tax registration certificate, organization code

(4) Fertilizer official registration certificate

Once the above conditions are met, the organic fertilizer can be formally processed and sold.

organic fertilizer making machine

2. Chemical fertilizer vs organic fertilizer?

The use of manure is the oldest farming mode. Manure is rich in organic matter and various nutrients required by crops, which has a good effect on improving crop yield and quality and improving soil fertility. The country proposed zero growth of chemical fertilizers and livestock and poultry manure. The utilization of organic fertilizer resources has greatly improved the utilization rate of manure.

Although many farmer friends are starting to use manure and organic fertilizer made by organic fertilizer making machine, few people know that a ton of manure is applied to the field, which is equivalent to how much chemical fertilizer is applied? Today we give you some reference on this issue!

  • 1 ton of human excrement is equivalent to 25-40 kg of ammonium sulfate, 13-25 kg of superphosphate, and 4-6 kg of potassium sulfate.
  • 1 ton of pig manure is equivalent to 17 kg of ammonium sulfate, 21 kg of superphosphate, and 10 kg of potassium sulfate.
  • 1 ton of cow dung is equivalent to 16 kg of ammonium sulfate, 16 kg of superphosphate, and 3 kg of potassium sulfate.
  • 1 ton of horse manure is equivalent to 28 kg of ammonium sulfate, 19 kg of superphosphate, and 5 kg of potassium sulfate.
  • 1 ton of sheep manure is equivalent to 33 kg of ammonium sulfate, 31 kg of superphosphate, and 5 kg of potassium sulfate.
  • 1 ton of chicken and duck manure is equivalent to 55-82 kg of ammonium sulfate, 88-96 kg of superphosphate, and 12-17 kg of potassium sulfate.
  • 1 ton of rabbit manure is equivalent to 86 kg of ammonium sulfate, 184 kg of superphosphate, and 20 kg of potassium sulfate.
  • 1 ton of pig manure is equivalent to 23 kg of ammonium sulfate, 12 kg of superphosphate, and 12 kg of potassium sulfate.
  • 1 ton of cattle manure is equivalent to 17 kg of ammonium sulfate, 10 kg of superphosphate, and 8 kg of potassium sulfate.
  • 1 ton of ordinary compost is equivalent to 20-25 kg of ammonium sulfate, 11-16 kg of superphosphate, and 9-14 kg of potassium sulfate.
  • 1 ton of old wall soil is equivalent to 9.5 kg of ammonium sulfate, 28 kg of superphosphate, and 16 kg of potassium sulfate.
  • 1 ton of plant ash is equivalent to 219 kg of superphosphate and 150 kg of potassium sulfate.
  • 1 ton of soybean cake is equivalent to 350 kg of ammonium sulfate, 83 kg of superphosphate, and 43 kg of potassium sulfate.
  • 1 ton of peanut cake is equivalent to 316 kg of ammonium sulfate, 73 kg of superphosphate, and 27 kg of potassium sulfate.
  • 1 ton of cottonseed cake is equivalent to 171 kg of ammonium sulfate, 102 kg of superphosphate, and 19 kg of potassium sulfate.

As we said above, various organic fertilizers made by organic fertilizer making machine are equal to the ratio of chemical fertilizers. Let’s talk about the content and nutrients of several commonly used organic fertilizer raw materials!

3. Development trend of organic fertilizer production line

The main function of the organic fertilizer making machine production line is to process various organic wastes in the kitchen, farmyard manure and straw into organic fertilizers through the production line, which can not only reduce environmental pollution, but also turn waste into treasure and bring additional income.

Since countries advocated the sustainable development strategy, the organic fertilizer production line has developed rapidly. Let us introduce the development trend of organic fertilizer production line in detail.

The composition of the organic fertilizer making machine production line: 

The organic fertilizer production line is mainly composed of a pretreatment part and a granulation production part. Among them, the pretreatment part is also called powder organic fertilizer processing equipment, including fermentation turning and throwing machine, organic fertilizer pulverizer, drum screening machine and other equipment.

The granulation production part includes: mixing mixer, organic fertilizer pellet making machine, dryer, cooler, trommel screening machine, coating machine and automatic weighing and packaging machine.

Chickens and pigs have poor digestive ability and can only consume 25% of nutrients. The other 75% of nutrients in the feed are excreted with feces, so that the dry products contain nitrogen, phosphorus, potassium, organic matter, amino acids, protein and other ingredients. The organic fertilizer production line uses fresh chicken and pig manure as raw materials.

The fertilizer produced by organic fertilizer pellet making machine does not contain any chemical components, and is rich in a large number of beneficial substances, including various organic acids, peptides and rich nutrients such as nitrogen, phosphorus and potassium.

After the raw material is processed by the organic fertilizer making machine production line, it can not only provide comprehensive nutrition for crops, but also has a long action cycle, which can increase and renew soil organic matter, promote microbial reproduction, and improve the physical and chemical properties and biological activity of soil. It is the main nutrient for green food production. .

It not only creates economic benefits for the enterprise, but also makes great contributions to human environmental protection projects.

So what is the prospect of the organic fertilizer production line?

(1)Abundance: Biological waste, such as oil, coal, and ores, is the wealth of society. China has a vast territory and is rich in raw materials for organic fertilizer production lines. High-quality fertilizer:

Taking livestock and poultry manure and urine as an example, using the final urine discharged from a pig in a year, combined with litter, can produce 2000-2500kg of high-quality organic fertilizer, including 11-12% organic matter, 0.45% nitrogen, pentoxide Diphosphorus 0.19%, potassium oxide 0.6%, enough to meet the annual fertilizer consumption of one mu of land.

These organic fertilizers made by organic fertilizer making machine are rich in nitrogen, phosphorus, potassium and other nutrients, the content exceeds 6%, and the organic matter content exceeds 35%, which is higher than the standard.

(2) High output: an organic fertilizer production line has an annual production capacity of 30,000 tons and an annual manure processing capacity of 80,000 cubic meters.

(3) Large market demand: An organic fertilizer making machine line can not only meet the needs of local chemical fertilizers, but also meet the needs of surrounding markets. Bio-organic fertilizers are widely used in farmland, fruit trees, flowers, landscaping, lawns, soil improvement and other fields with good results.

(4) Policy support: Agricultural subsidies are very supportive for this industry, so the investment option is a good one.

With the steady development of the economy, the damage and impact of various negative factors on the environment are becoming more and more obvious. Negative factors related to economic development, such as air pollution, soil hardening, soil alkalization, and livestock and poultry manure pollution, directly affect the development of agricultural production and the improvement of people’s quality of life.

From the strategic perspective of long-term economic development, formulate economic development policies for energy conservation and environmental protection, encourage and support the development and growth of the organic fertilizer making machine production line industry, and make the national economy steadily embark on a new model and a new healthy path for energy conservation and environmental protection development.

Fish feed floating pellet making machine for sale

The main function of the fish feed floating pellet making machine is to directly extrude puffed food. Usually, cereals, potatoes or beans are used as the main raw materials.

After being extruded by thefloating fish feed making machine, under the conditions of high temperature and high pressure, the product is puffed by using the pressure difference inside and outside the machine.

The direct extrusion type puffed food generally does not contain lead, and now the fish feed floating pellet making machine is widely used in the food industry. So how much do you know about the floating fish feed extruder? The fish feed floating pellet making machine has a pair of screws and a screw sleeve, which have the functions of mixing and kneading.

 After the raw material enters the extruding cavity, the material is subjected to extrusion, friction and shearing between the screw sleeves, and the internal pressure continues to rise, up to 4Mpa, and the temperature continues to rise, up to 140℃.

Within 3-7s, the temperature and pressure of fish feed floating pellet making machine rise sharply, and the tissue structure of the material changes, which further gelatinizes the starch, denatures the protein, destroys the crude fiber, and kills harmful bacteria such as Salmonella.

The high-temperature and high-pressure material comes out of the discharge port, and its pressure is suddenly released in an instant, and the moisture is partially flashed.

1. The structure of floating pellet making machine

The feeder is to ensure uniform and stable feeding, and adjust the feeding amount according to the rated current value of the motor of fish feed floating pellet making machine. Generally, an electromagnetic speed-regulating motor or a frequency converter is used to adjust the speed, and the feeding amount of the feeder is changed.

Related post: floating fish feed making machine

Expansion cavity of fish feed floating pellet making machine is composed of screw, screw sleeve, template, card bone and so on. The screw and screw sleeve are combined in sections, the compression degree can be adjusted according to the type and requirements of the extruded feed, and the extruded degree of the extruded feed can be changed;

The fish feed floating pellet making machine is divided into three sections in terms of collapse degree according to function and position:

①Feeding section: This section of floating fish feed machine has a large screw pitch, and mainly conveys and compresses the material so that the material fills the spiral groove;

②Compression section: The screw groove of this section changes from deep to shallow along the material moving direction to compress the material;

③Extrusion section: the screw groove is shallower, the pitch gradually becomes smaller, the extrusion force can reach 3.0-10Mpa, and the temperature can reach 120-150 degrees Celsius. This section has the highest pressure and highest temperature, so the wear of the screw and screw sleeve is also the most serious.

The outlet of the extrusion section is a template, the shape of the template is designed with different die holes according to the needs of different feeds, the material is extruded from the die hole of the template and enters the atmosphere, the pressure and temperature drop sharply, and its volume expands rapidly, the water quickly evaporates, dehydrates and solidifies to become an extruded material.

Related post:twin screw extruder for sale

Fish feed floating pellet making machine

2. Operating procedures of floating fish feed machine

(1) Precautions before starting and after stopping

  • Check all parts of fish feed floating pellet making machine, especially the connecting screws and anchor bolts of each section of the puffing chamber, the connecting bolts between the motor base and the frame, and the bolt connection between the puffing chamber and the frame, and there must be no looseness;
  • Manually rotate the main shaft, at this time, there should be no rubbing sound in the fish feed floating pellet making machine puffing cavity;
  • Start the feeding auger of fish feed floating pellet making machine, check its stepless high-speed performance, and require normal operation;
  • Check and clean the water and gas paths before starting the fish feed floating pellet making machine, and all filters need to be cleaned;
  • Before starting the fish feed floating pellet making machine, check whether the wiring of the electric control part is correct, whether the rotation of each motor is correct, and whether the control is reliable;
  • After the fish feed floating pellet making machine is stopped, you must wear high-temperature gloves, quickly remove the discharge mold, and immediately clean it while it is hot, and start the main motor to empty the material accumulated in the puffing cavity. When the corn is puffed, soybean powder should be added The material is rinsed clean;
  • Pay attention to safety when unloading the machine, and do not stand in front of the machine to avoid danger caused by residual pressure in the fish feed floating pellet making machine cavity;
  • After the fish feed floating pellet making machine is running normally, it shall not be shut down at will.

(2) Power on

  • Before starting the fish feed floating pellet making machine, check the fasteners, and there must be no looseness;
  • Ensure the normal supply of steam and water;
  • Ensure that the power supply and electrical appliances are normal;
  • Open the steam valve, preheat the floating fish pellet machine puffing chamber, the temperature is about 100 degrees;
  • Start the fish feed floating pellet making machine: start the conditioner, start the feeding auger, when there is material flowing out from the outlet of the conditioner, start adding steam to the conditioner.

A small amount of water is added, and the material is fed into the puffing cavity at the same time. After the material is extruded by fish feed floating pellet making machine, the puffing effect and moisture of the product are adjusted.

Related post:animal feed mill plant

(3) Downtime

After the fish feed floating pellet making machine production comes to an end, it needs to be stopped. The stop sequence is: feeding auger and conditioner. Then wait until the indicated value of the main engine current on the electric control cabinet becomes the no-load current value, then stop the main motor and the oil pump motor.

(When the corn is puffed, about 25 kg of soybeans should be fed into the bypass feeding port of the first section of the puffing cavity. To clean the residual corn material in the puffing cavity, and then stop the main motor to prevent the fish feed floating pellet making machine from blocking), then quickly disassemble the puffing cavity of the tail section for cleaning.

After cleaning, apply grease to the inner wall of the main shaft and screw head ( After feeding grease), re-install it and wait for the next boot;

When you see that the material level indicator on the silo indicates that the material level has reached the lowest level, start to prepare for shutdown. At this time, do not stop the feeding auger and conditioner, and stop feeding when the main fish feed floating pellet making machine current drops to the no-load current auger and conditioner.

3. Operation sequence of floating fish feed machine

1.When puffing soybeans, the two sections at the inlet end of the puffing cavity are single screw heads, and the three sections at the outlet end are equipped with double screw heads.

First, add steam to the jacket to preheat the puffing cavity to about 100 degrees, and put the screws on the puffing cavity at the tail section. After the plug is tightened, loosen it for 3-4 turns, and then tighten the screw plug to fix the screw plug before feeding.

By controlling the stepless high-speed mechanism of the feeding auger, the feeding speed is from slow to fast, and the feeding speed is from small to large. After the soybean meal is ejected from the screw plug hole, add the cover to enter the normal production, and configure the screw plugs with different apertures to obtain soybean meal with different yields and finenesses.

By configuring the conical pressure rings of different diameters, the indicated temperature of the four-section (discharge end) puffing cavity is 130-140 degrees. It is recommended that the sieve of the crusher used for crushing soybeans should have a diameter of 3-4.

2.When extruding powdery feed by fish feed floating pellet making machine, the extruding screws in the extruding cavity are all single screw heads, add steam to the jacket to preheat the puffing cavity to about 80 degrees, and enter the fish feed floating pellet making machine and steam uniformly quenched and tempered powder.

About 18%, this must be done in the feed conditioner, and the feed amount is controlled by the stepless speed regulating mechanism from small to large. Note that the reading of the ammeter of the main motor should not exceed the rated current of the main engine of fish feed floating pellet making machine.

Beware of overloading the motor and extruding powdery materials. When the temperature of the extruding chamber at the discharge end is controlled to an appropriate degree by configuring conical pressure rings with different diameters.

4. Repair of fish feed floating pellet making machine

  • Turn the fish feed floating pellet making machine on-site control switch to the stop state during maintenance;
  • The inside and outside of the fish feed floating pellet making machine should be cleaned after each shift, especially the material should not be retained in the puffing chamber, so as to avoid it being difficult to clean up after cooling and agglomeration;
  • The large pulley of the main shaft of the puffing chamber should be cleaned frequently, and not too much dust, otherwise the pulley will be unbalanced and the puffing chamber will vibrate;
  • The main bearing of the expansion chamber is lubricated with lubricating oil, and the bearing of the fish feed floating pellet making machine conditioner and its transmission device and other bearing parts are lubricated with grease;
  • The main bearing must be replaced with new oil regularly. After 250 hours of work, all new oil must be replaced;
  • Other bearing parts, every 48 hours of work, grease is injected once;
  • The chain transmission mechanism on the steam conditioner should be lubricated frequently;
  • The oil in the reducer of fish feed floating pellet making machine should be controlled at the calibrated oil level, and the new oil should be replaced after 250 hours of operation;
  • When removing the screw head, do not knock it hard;
  • Always keep the fish feed floating pellet making machine and its surroundings clean.

The above is the principle, structure and operating procedures of the fish feed floating pellet making machine introduced by Richi Machinery. In pursuit of crispy taste and good appearance, manufacturers often add a leavening agent (or baking powder), which contains a certain amount of aluminum elements, and generates gas when heated during baking or frying, and the leavening agent is inside the food.

biomass pellet mill for sale

Raw materials standards for biomass pellet mill?

The biomass pellet mill has standard requirements for raw materials in the production process. Too fine raw materials will cause the biomass pellet forming rate to be low and more powdery. The quality of the formed pellets made by biomass pellet mill also affects the production efficiency and power consumption.

Generally speaking, raw materials with small pellet size are easy to compress, and raw materials with large pellet size are more difficult to compress. In addition, the water resistance, hygroscopicity and molding density of the raw materials are closely related to the size of the fuel pellets made by biomass pellet mill.

When the same material with different pellet sizes is at low pressure, the larger the pellet size of the material, the slower the molding density changes, but as the pressure increases, the difference becomes less obvious when the pressure reaches a certain value.

Pellets with a small pellet size have a large specific surface area, and wood chips are easy to absorb moisture and regain moisture; on the contrary, because the pellet size of the pellets becomes smaller, the gaps between pellets are easily filled, and the compressibility becomes larger, which makes the residual internal content inside the biomass pellets. The stress becomes smaller, thereby weakening the hydrophilicity of the formed block and improving the water resistance.

RICHI focuses on biomass pellet mill for sale, also focuses on technical innovation and sustainable development all the time. It ranks as one of domestic leading manufacturers in research & development capability, manufacturing capability and product quality.

1. What are the standards for biomass raw materials?

What are the standards for raw materials in the production of biomass pellet mill? Of course, there must be a small limit to the small size. If the pellet size of the wood chips is too small, the mutual inlaying and matching ability of the wood chips will be reduced, resulting in poor molding or reduced resistance to breaking. Therefore, it is better not to be less than 1mm.

The size should not exceed the limit. When the pellet size of the wood chips is greater than 5MM, it will increase the friction between the pressing roller and the abrasive tool, increase the extrusion friction of the biomass fuel pellet machine, and waste unnecessary energy consumption.

Therefore, the production of biomass pellet mill generally requires that the pellet size of the raw material be controlled between 1-5mm.

2. Pellet fuel from biomass pellet mill

biomass pellet mill for sale

Biomass pellet fuel is a kind of renewable new energy, which utilizes plant wastes, such as sawdust, branches and sapwood, corn stover, rice straw and rice husk, and is made into pellets through the biomass pellet mill and biomass pellet production line.

Pellets made by biomass pellets making machine are fuels for direct combustion, which can indirectly replace coal, oil, electricity, natural gas and other energy sources.

Combustion heat loss (Q4) is basically zero, coal fired furnace Q4 is 7-15%, and our ST is 0.41 with a large amount of coal, the difference in SO2 emissions after combustion is 20.5 times. Therefore, in addition to alternative fuels such as coal and oil, biomass pellet fuel can reduce air pollution, make SO2 and CO2 harmful gases, and achieve essentially zero emissions.

Biomass pellet fuel made by biomass pellet mill mainly comes from wood processing, forest pruning and other wastes and crop straw, raw material sources are wide, China is rich in resources, easy to invest in production, it is cheaper than coal and has higher thermal efficiency.

Pellet fuel is in line with my country’s industrial policy and our province’s overall plan for energy conservation and emission reduction. At the same time, waste recycling can increase farmers’ income and employment, add new fuel to the countryside, and improve farmers’ quality of life.

The biomass pellet fuel processed by the biomass fuel pellet machine also has good combustion performance similar to briquette, and has the advantages of less sulfur content, less ash content and lighter environmental pollution than coal.

Compared with firewood, biomass pellet fuel has low water content, high specific gravity and high calorific value, which is beneficial to improve the thermal efficiency of biomass pellet fuel furnace. Therefore, biomass pellet fuel is widely used in biomass straw power plants, boilers of enterprises and institutions, biomass straw gasification stations, household stoves, European heating furnaces, etc., thereby replacing coal and solving environmental pollution problems.

Biomass pellet fuel made by biomass pellet mill machine can be used in textile, printing and dyeing, paper, food, rubber, plastic, chemical, pharmaceutical and other industrial products, and can be used for heating, bathing, air conditioning and daily heating in enterprises, institutions, hotels, schools, restaurants, and service industries. water.

Compared with other production methods, biomass pellet mill has the characteristics of simple production process, simple equipment, simple operation, easy to realize industrial production and large-scale use.

Effective development and utilization of solidified crop straws can replace raw coal to effectively alleviate energy shortages, control organic waste pollution, protect the ecological environment, and promote harmony between man and nature.

According to statistics, burning 10,000 tons of wood pellets as an environmentally friendly fuel can replace 8,000 tons of traditional coal, and the price ratio is indeed 1:2. Assuming that the traditional coal is converted into environmentally friendly fuel wood pellets every year, the price of using 10,000 tons of pellets will save 1.6 million yuan per year compared to coal and 1.9 million yuan compared to natural gas.

At present, many areas still use natural gas, coal, etc., where the use of boilers requires thermal energy, the use of wood pellets, an environmentally friendly and low-cost fuel, can be promoted.

Wood pellets made by biomass granulator mainly use agricultural and forestry wastes such as straw, rice husks, straw, cotton stalks, husks, branches, and sawdust as raw materials, which are processed into shaped pellet fuels and applied in various industries.

The function of biomass pellets has also been improved. It will expand the larger development and application fields, and promote the biomass pellet mill to have more development space.

Richi Machinery is an equipment manufacturer specializing in the biomass pellet mills for sale

If you want to know more about wood biomass pellet mill for sale Brazil, hot sale 2 ton per hour biomass pellet mill for sale Romania, double layer biomass pellet mill for sale South Korea, ring die sawdust biomass pellet mill for sale Poland, high performance 160 kw biomass pellet mill for sale USA, biomass pellet mill for sale Austria, biomass pellet mill for sale Australia, please contact Richi Machinery for details.

commercial wood pellet mill

Equipment list of commercial wood pellet mill productin line

The MZLH series ring die commercial wood pellet mill launched by Richi Machinery is independently developed, designed and manufactured by our company. It has a unique appearance, more reasonable structure and stability. Palm fiber and other materials.

1. Advantages of ring die commercial wood pellet mill

(1) Gearbox: Continuing the gearbox advantage of our company’s third-generation flat die commercial wood pellet mill, it adopts high-precision gear transmission and is equipped with an automatic hydraulic oil circulation system, which ensures the service life of the gearbox and the working stability of the commercial wood pellet mill. (Related post: wood pellet mill for sale)

(2) Motor: 8-level motor, working vertically, its outstanding feature is that the mounting hole is centered on the output shaft, and the circumference is equidistantly distributed, which makes the machine run with greater power and stability.

(3) Fan system: It is located on one side of the working bin of the commercial wood pellet mill machine, and its working time can be freely controlled. Its main function is to help the working bin of the pellet machine to remove dust and discharge steam.

(4) Workpiece part: The die and pressure roller are made of alloy steel. The heat treatment process is independently completed by our company. The hardness can reach 52 or more, which not only ensures the granulation effect, but also enhances the service life.

The working method is extruding from the inside to the outside. Combination of centrifugal force and extrusion force increases the output while ensuring the hardness and density of the pellets. The unique design of 3-8 pressing rollers increases the extrusion frequency and increases the output. The commercial wood pellet mill mold is designed with a “double layer”.

The same hole diameter can be used up and down to increase the service life of the workpiece, and two kinds of molds with different hole diameters can be used, which saves the cost of purchasing additional molds to make pellets of different sizes.

(5) Automatic oil filling system for pressure rollers: The refueling time and working time can be freely controlled, and the refueling frequency can be freely adjusted according to the working time, so that the machine can work without stopping for 24 hours, and avoid the time and labor cost of stopping and refueling. Greatly improved work efficiency. (Related post: fuel pellet plant)

2. Complete set commercial wood pellet mill production line

commercial wood pellet mill

Complete set of biomass commercial wood pellet mill equipment, including coarse crushing, fine crushing, drying, conveying, granulating, lifting, cooling, screening, dust removal, packaging and electric control, etc. The process flow is continuous and reasonable, the performance of each single machine is good, the operation Displayed by the electric control cabinet.

The unit has compact structure, small footprint, low energy consumption and high efficiency. Each unit of the unit can be designed and produced according to customer requirements, and professional technicians will provide on-site installation guidance.

(1) Tumble dryer

The drum of the tumble dryer is a slightly inclined and revolvable cylinder. The wet material enters from the upper part of one end, and the dry material is collected from the lower part of the other end. The hot air enters from the feed end or the discharge end, and is discharged from the upper part of the other end.

The water evaporation capacity of the rotary drum dryer is generally 30-80kg/m3·h; it increases with the increase of the hot air temperature and changes with the moisture properties of the material. The equipment runs smoothly and reliably, has no wearing parts, has few failures and has a long service life, and is widely used in various drying industries. This equipment is used in the front section of the commercial wood pellet mill.

①From the raw material form, it can dry free-flowing powder, granule, flake, fiber and other materials.

②From the scope of application of materials, it is widely used in drying of biomass energy, mineral products, building materials, chemical products, compound fertilizer, organic powder, feed, wine tank, starch residue, corn residue, bean residue, etc.

③From the mechanism of the drum dryer, it can be divided into direct, indirect heating, ventilation pipe heating, steam pipe indirect heating, compound heating and other structural forms. (Related post: biomass wood pellet plant in Indonesia)

④From the drying temperature, it can be selected from the range of 60℃-600℃. In principle, the higher the temperature, the higher the evaporation intensity.

(2) Drum wood chipper

Drum chipper is a special equipment for producing wood chips. It is widely used in the material preparation section of industrial production such as particleboard, fibreboard and paper mills, as well as in wood chip production plants. The small drum base-free chipper is also the best equipment for the preparation of raw materials in the factory laboratory.

The cutting raw materials of the drum chipper are mainly wood harvesting residues (tree stalks, branches, etc.) and wood raw material processing residues (board skin, slats, round wood core, waste veneer, etc.), and can also be used to cut non-wooden wood Raw materials (such as dried cane, reed, bamboo, etc.). This equipment is used in the front section of the commercial wood pellet mill.

BX series drum-type foundation-free chipper has compact and reasonable structure, easy operation, high production capacity, wide adaptability of raw materials, high quality of wood chips, safety and reliability, and convenient maintenance. It is a relatively advanced chipper in China. Customers save time and save upfront capital investment.

(3) Multifunctional Hammer Mill

Performance characteristics: The wind output pulverizer is a new type of pulverizing equipment. It is used for one-time pulverization of various grains, crop straw, straw, alfalfa, peanut shells, peanut seedlings, cottonseed skins, etc. This equipment is used in the front section of the commercial wood pellet mill.

This series has reasonable structure, sturdy and durable, safe and reliable, easy to operate, small vibration, high efficiency and low energy consumption. There are seven models of this type of machine for users to choose from. All parts are made of high-quality materials, and the purchased parts are made of the best domestic products. The quality of the whole machine is reliable and durable.

(4) Counter-flow cooling separator

The cooling separator is a combination of cooling equipment and screening equipment. The air-cooled cooler is easy to install and has low operating costs. It is suitable for places where water resources are insufficient; it can be used in high temperature, high humidity and dusty environments. This equipment is used in the front section of the commercial wood pellet mill.

 Air-cooled cooler features: simple structure, small size, light weight, small thermal resistance, large heat exchange area, etc. The screening machine is a device that divides the material into different grades. Using the relative motion of the bulk material and the screen surface, the one-time decomposition of the finished pellets and a small amount of unshaped pellets is completed, which is convenient for the later work of the packaging machine.

(5) Quantitative packaging machine

The intelligent control quantitative automatic packaging machine is suitable for open pocket quantitative packaging of powder and granular materials. It is widely used in granular, grain, food, light industry, plastics, building materials, chemical and other industries. This equipment is used in the front section of the commercial wood pellet mill.

In addition to manual bagging, this product adopts automatic control of fast and slow feeding, quantitative, bag clamping and bag unloading. The instrument realizes fast and slow feeding amount, setting of control parameters and out-of-tolerance alarm display; weight accumulation, and can be equipped with automatic printout. The equipment has the characteristics of fast weighing speed, high accuracy, good stability and easy operation.

(6) Belt conveyor

The belt conveyor is driven by a speed-regulating motor, the speed is 125-1250 rpm, and the feeding is adjusted evenly according to the granulation situation of the commercial wood pellet mill.

(7) Screw conveyor

Screw conveyor, driven by frequency conversion motor, rotating speed is 12-240 rpm, according to the granulation situation of the commercial wood pellet mill, it can adjust the feeding evenly.

The granulation characteristics of feed raw materials have a certain influence on the quality of poultry feed pellet making machine.

Formula affect poultry feed pellet making machine work quality

The granulation characteristics of feed raw materials have a certain influence on the quality of poultry feed pellet making machine. At the same time, the material composition and ratio have a great influence on the function of the equipment, accounting for 40%.

Therefore, in the design of feed formula, not only the material ratio should be determined according to the experience of the craftsmen, but also the synergistic effect between various materials should be considered.

For example, fresh material is prone to elastic deformation during the process, while equipment expands after being compressed out of the poultry feed pellet making machine die, causing equipment to crack. Therefore, in the formula design of feed equipment, the ratio of feed materials and its impact on the quality of poultry pellet making machine should be comprehensively considered.

The granulation characteristics of feed raw materials have a certain influence on the quality of poultry feed pellet making machine.

(1) Protein content. Protein is one of the important factors determining the quality of poultry feed making machine. Protein is viscous and uses high-protein grains and animal by-products as feed pelleting functions. In addition, different animal species and growth stages require different protein content of the feed.

(2) The increase of grain and oil can reduce the natural consolidation between feed equipment. As grains and oils in the feed increase, the quality of poultry feed pellet making machine also tends to decrease. Therefore, the addition of oil should be minimized while meeting the animal’s needs.

(3) Starch content. Starch is simply gelatinized under high temperature and high water conditions, and plays a natural adhesion role in the granulation process of poultry feed pellet making machine.

However, under the condition of low temperature and low water, starch not only cannot gelatinize, but also produces brittle equipment, which affects the quality of poultry pellet machine. In the general granulation process, the starch gelatinization degree can only reach about 20%.

If you want to further gelatinize, you should increase the temperature and steam pressure. The feed added with molasses and urea should be controlled at 80°C; too much moisture will reduce the absorption of steam by the starch feed and cannot reach the temperature required for gelatinization.

Starch gelatinization can improve the quality and digestibility of poultry feed pellet making machine. Therefore, in the feed granulation process, the starch gelatinization temperature should be controlled.

(4) The finer the particle size of the material, the larger the surface area, the faster the steam absorption, the more conducive to moisture regulation and improve the output and quality of the poultry feed pellet making machine. (Related case: feed mill plant in Uzbekistan)

The effect of material destruction function on device function accounts for 20%. The larger the particle size of the material, the worse the granulation effect, the higher the wear and energy consumption of the die and the pressing roller, and the lower the output.

Therefore, the ideal particle size distribution of the material is that the material above 3.35mm accounts for 1%; the material above 3.35~2.00mm accounts for 5%; the material above 1.00~2.00mm accounts for 20%; the material above 0.50mm accounts for 30% 0.25~1.00 The material above mm accounts for 24%; the material below 0.25mm accounts for 20%.

In addition, different varieties of poultry feed pellet making machine require different particle sizes. For example, the destruction particle size of cattle feed is about 3.0mm, and the destruction of piglets, chicks and aquafeed requires a 1.0mm screen.

2.How to choose the complete set of poultry feed pellet machine correctly?

Nowadays, many people have to shop around when buying feed machinery. Of course, price is definitely an essential factor for many customers. The price of the second poultry feed making machine is determined by the quality and service of the feed machinery itself.

In other words , The price of poultry feed machinery reflects the quality and quality of the poultry feed pellet making machine itself. In order to meet the needs of more customers, RICHI Feed Machinery Co., Ltd. produces better products at the same price, and the company has professional after-sales service. The team provides you with the best after-sales service.

For poultry feed pellet making machine, its own quality and service affect its price, so when purchasing poultry pellet feed machinery considering the price factor, we must also consider the two factors of quality and service, RICHI Pellet Feed Machinery sincerely hopes that every customer can buy satisfactory poultry feed pellet making machine, and we have been working hard for this. (For more: RICHI pellet machine)